About the Number of Bays Estimator
Number of bays calculation determines how many circuit bays are required in a solar plant's HT switchyard — one bay per electrical feeder, plus bus-section and transformer bays — which drives the switchyard's physical size, equipment cost, and land requirement.
How to calculate it
- 1Minimum bays for a single-bus scheme: one incoming feeder bay + one outgoing (transformer) bay = 2 bays. Add a bus section bay if splitting the bus for reliability.
- 2For plants with multiple transformers or multiple grid connections: one bay per transformer + one bay per feeder + bus section bays as needed.
- 3Double bus scheme (for critical plants): doubles the number of bus-connected bays but allows maintenance on one bus section without total shutdown.
- 4BESS integration: if the BESS has its own HT connection (separate from the solar PV), add one bay per BESS PCS transformer.
- 5Future bays: add foundation provisions for 1–2 future bays during initial construction (minimal cost vs full future excavation).
Worked example
A 10 MWp solar plant at 33 kV: two 5 MVA step-up transformers (2 transformer bays) + one grid incoming feeder (1 feeder bay) + one bus section bay = 4 bays total for a single-bus scheme. Adding a 5 MWh BESS with separate HT connection: +1 BESS transformer bay = 5 bays total. Switchyard area: 5 × 80 m² per bay = 400 m² + control room 30 m² + access = ~500 m² total.
What you can calculate
- Feeder bays
- Transformer bays
- Expansion reserve
- Bay count
Frequently asked questions
What is the difference between a single-bus and double-bus switchyard scheme?
A single-bus switchyard has one busbar connecting all bays — simple, low cost, but a bus fault or maintenance requires the entire switchyard to be de-energised. A double-bus scheme has two busbars; each bay can connect to either bus via bus coupler switches, so one bus can be taken out for maintenance while the other keeps the plant running. Double-bus is standard for 33 kV and above plants > 10 MW; single-bus is acceptable for smaller plants or 11 kV connections.
Do all solar plants need a separate switchyard?
Plants connecting at 11 kV or below and < 1 MW often don't need a separate outdoor switchyard — the HT connection equipment (VCB, metering CT/PT) fits inside an indoor HT panel within the inverter room. Plants connecting at 33 kV and above, or with capacity > 1 MW, almost always need a dedicated outdoor switchyard. The DISCOM's grid connectivity agreement specifies the required switchyard configuration.
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