About the Equipment Phase Clearance
Equipment clearance design specifies the minimum air clearances between live HT conductors and adjacent earthed structures, buildings, and other conductors in a solar plant's switchyard — meeting IS 5613 (Part 2) and IE Rules to prevent flashover under normal and overvoltage conditions.
How to calculate it
- 1Phase-to-earth clearance in air: 11 kV → 115 mm minimum (IS 5613 Part 2); 33 kV → 320 mm; 66 kV → 630 mm; 132 kV → 1,100 mm.
- 2Phase-to-phase clearance: typically 1.25× phase-to-earth clearance.
- 3Sectional clearance (from live part to fence or wall): IE Rules specify minimum 1.8 m for 11 kV, 2.4 m for 33 kV.
- 4Vertical clearance above ground: IE Rules Rule 77 — minimum 5.18 m for LT, 5.48 m for HT up to 11 kV, 6.1 m for 11–33 kV.
- 5Apply a safety factor: for the actual installed arrangement, use 1.5–2× the minimum electrical clearance to account for conductor sway, construction tolerances, and future maintenance.
Worked example
An 11 kV switchyard for a 2 MW plant: phase-to-earth air clearance ≥ 115 mm (use 300 mm installed clearance for safety margin). Phase-to-phase ≥ 144 mm (use 400 mm). HT bus to perimeter fence: ≥ 1.8 m (install at 2.5 m). Incoming feeder conductor minimum height above ground: 6.1 m at the lowest point. All clearances confirmed on the switchyard general arrangement drawing before construction.
What you can calculate
- Phase clearance
- IS 5
- IEC 60071
- BIL / SI
Standards & references
Frequently asked questions
Why is electrical clearance in air important for safety?
Air clearance prevents flashover — a disruptive discharge of electricity through the air from a live conductor to earth or another conductor. The minimum clearance is based on the system voltage and the dielectric strength of air (~3 kV/mm at sea level). At high humidity or altitude, the dielectric strength reduces — clearances must be increased. Insufficient clearance causes persistent arcing, equipment damage, fire risk, and electrocution hazard for anyone approaching the switchyard.
Do solar panel frames need to be kept clear of HT conductors?
Solar panel frames are earthed (connected to the plant's main earth grid) — they are at earth potential. All HT conductors must maintain the required phase-to-earth clearance from any earthed structure, including panel frames and mounting structure. In practice, the main risk is at the plant's HT aerial termination: incoming 11 kV or 33 kV cable heads must be positioned so that the live terminals are ≥ 1.8 m from any earthed structure (including nearby rooftop panels).
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